Fuel System Overhaul
#21
Posted 08 July 2012 - 10:27 PM
#22
Posted 09 July 2012 - 01:27 AM
#23
Posted 09 July 2012 - 05:00 AM
#24
Posted 09 July 2012 - 07:09 AM
#25
Posted 09 July 2012 - 07:18 AM
#26
Posted 09 July 2012 - 07:21 AM
#27
Posted 09 July 2012 - 07:26 AM
22-25L is a bit wierd., i wouldnt of that thought that should of happened either, was your pump dying or something?
Nope, pump hasn't changed. I just think the standard tank is a really bad design, for any kind of left G
#28
Posted 09 July 2012 - 07:28 AM
#29
Posted 09 July 2012 - 07:32 AM
#30
Posted 09 July 2012 - 07:35 AM
#31
Posted 09 July 2012 - 07:36 AM
#32
Posted 09 July 2012 - 07:36 AM
#33
Posted 09 July 2012 - 07:37 AM
#34
Posted 09 July 2012 - 07:49 AM
#35
Posted 09 July 2012 - 07:50 AM
#36
Posted 09 July 2012 - 11:16 AM
First off thanks for arranging the National, I had fun, learnt a bit and had some good passenger rides.
In regards to fitting a swirl pot here are a few points to consider if you go ahead:
1. Fitting the swirl pot on the parcel shelf just next to the lifter pump is the best place IMO (though your race regs may stipulate otherwise). This is because:
- it will keep pipe runs to the shortest.
- locating behind the seats is the safest/strongest place in the car.
- cabin temps will be lower than engine bay temps and help keep your fuel cooler (which has mild safety and power benefit benefits)
- being in the centre of rotation of the car will exert the least g-forces on the swirl pot and fuel.
- If you get a slight leak of fuel in the cabin you will smell it immediately and take precautionary action. If it is in the boot engine bay, you wont know about it until you see flames bursting out of the rear.
- The cabin has no hot spots (like the exhaust or engine), so a minor leak will be far less likely to lead to vapour ignition.
- 1) reduce the risk of a burst pipes if you sustain a major rear end impact.
- 2) the plastic pipes I/D is a restiction compared to AN6 or AN8.
4. Mount the pump on rubber if possible. It is very noisy.
5. Make sure you fit an additional fuel filter AFTER the power pump. This is important if you power pump fails, as its mechanism may disintigrate and go straight into your engine. Pump disintigration does happen.
6. As you run a race oriented car, you could consider the Bosch racing pump. This is in fact an ordinary 044 pump that is tested that it conforms to specification and then it gets a new part number, so hence gives you a bit more security for your £.
7. Try to ensure all pipework in the engine bay is flexible and can bend out of the way in case of severe impact.
8. Ensure the pump has thick 200+ watt capable power line as it can draw a lot of current (18 amps I think from memory). If you dont do this it will not flow to spec just when you need it most and may burn the line out.
9. You could get rid of the lifter pump in the tank carrier and let the 044 do all the work. Reducing 2 points of failure to 1 point is a good general strategy for a race car IMO, though this will lead to a different configuration. Also you have the advantage of using a 600+ BHP pump to supply for just 300 BHP, so it will not be strained in any way at all, hence less need for a lifter pump.
10. For extra safety you could fit and mount your swirl pot in its own fuel proof container/shroud. My setup has a fibre-glass box which will partially do this for example.
There are some pics and a short write up of my install here: https://sites.google.../07---update-24
Hope that helps.
Edited by Nev, 09 July 2012 - 11:21 AM.
#37
Posted 09 July 2012 - 11:23 AM
I personnally think my way is the best way
Pro alloy race tank with a 044 pump
Plus it's alot less problematic as daronwalls fuel pump died in the tank and ruined his day as his swirl pot couldn't fill up
Yea but if a pump dies it dies where ever it is fitted, mind you a lot quicker to change a pump not in a tank.
Some great points there, Nev I will pinch some of them myself
Edited by NickB777, 09 July 2012 - 11:28 AM.
#39
Posted 09 July 2012 - 11:42 AM
JG are you supplying the fuel lines etc as a Mango product? Do you have a price for that filter?
I am after fuel lines also
#40
Posted 09 July 2012 - 11:51 AM
Also at anglesey i went right down to around 10-12L so it does something.
Was also great to fill up in the morning and then not have to worry about getting fuel at lunch.
Im on the standard tank and was down to around 8-9 liters at one point and was having no problems what so ever with fuel.
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