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Fuel System Overhaul

Started by JimmyJamJerusalem , Jul 08 2012 07:51 PM

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#121 JG

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Posted 14 July 2012 - 08:12 PM

http://www.eaavideo....x?v=46881475001 this gives you an idea of how to fit them.

#122 JimmyJamJerusalem

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Posted 14 July 2012 - 10:55 PM

http://www.eaavideo....x?v=46881475001

this gives you an idea of how to fit them.


Perfect cheers mate! Looks simple enough.

#123 JimmyJamJerusalem

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Posted 14 July 2012 - 11:02 PM

Right this is getting pricey!!!

Pump Fittings =
1 x AN -6 (-6AN JIC AN-06) Quick Connect 5/16" Female Fuel Line / Rail Adapter Link £14.99
1 x AN -6 (-6AN JIC AN-06) Quick Connect 3/8" Female Fuel Line / Rail Adapter Link £14.99
2x AN -6 (AN6 AN 06) 150 Degree Fast Flow Hose Fitting Link £20.98

Integrated Swirl Pot = £228 (tank), £129 (pump)
1 x Pump outlet AN -6 (6AN AN6) Bosch 044 / 910 Fuel Pump Outlet Check Valve In Red Link £26.99
3 x XRP Aeroquip Hose Fitting,Goodridge Type -6x-6 male Link £16.50

Fuel Rail Fittings =
1 x GM 2.2L 2.4L Ecotec fuel rail adapter adapters fitting Link £28.94
2 x AN -6 (AN6) 90 Degree Teflon Hose Fitting Aeroquip Type Link £24.98

Filter Fittings =

Hose A Fittings =

Hose B Fittings =

Hose C Fittings =

Hose D Fittings =

Hose E Fittings =

#124 JimmyJamJerusalem

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Posted 15 July 2012 - 09:15 AM

So.... Filters, talk to me...? :D

30 Micron and 100 micron, which is which...? Can I just use two 30 micron filters...?

http://www.ebay.co.u...=item256fdb4f4e

#125 JG

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Posted 15 July 2012 - 10:41 AM

My view is that those are too small.

I went for this one after looking around a bit and recomendation from Rally

http://www.ebay.co.u...984.m1497.l2648

#126 JimmyJamJerusalem

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Posted 15 July 2012 - 11:44 AM

My view is that those are too small.

I went for this one after looking around a bit and recomendation from Rally

http://www.ebay.co.u...984.m1497.l2648


Ouch!!! I guess I need two of those!!

#127 JimmyJamJerusalem

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Posted 15 July 2012 - 11:51 AM

Also, what other accessories are there on your cars lads...? I mean cable clips, mounts for the pumps and filters etc?

#128 JG

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Posted 15 July 2012 - 03:56 PM

why do you need two filters? i wouldn't fiter from tank to swirl pot.

#129 alanoo

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Posted 15 July 2012 - 04:04 PM

You have to get a filter just before the high pressure pump, especially with a Bosch 044 which can be very sensitive to this.

#130 JimmyJamJerusalem

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Posted 15 July 2012 - 06:50 PM

You have to get a filter just before the high pressure pump, especially with a Bosch 044 which can be very sensitive to this.


As my pump is integrated in the swirl pot would you recommend I break into fuel line A with a 100 micron filter, then another filter directly after the pump (as shown)?

Posted Image





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Also guys, the electrical connection is the next thing I have to deal with.....

Where would I pick up the supply for the high pressure pump...? Slave it off the existing pump controller...? There's talk of this needing a high current supply so is this sufficient or should I run a fused line from the battery and come up with some form of relay to control it...?

#131 Zoobeef

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Posted 15 July 2012 - 06:53 PM

Relay and a fuse direct from the battery or high current cable. Maybe from starter motor?

#132 alanoo

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Posted 15 July 2012 - 06:54 PM

Yep you should put a filter in A, Also remember that if you plan to use E85 one day, you can't use a paper based filter

#133 Arno

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Posted 16 July 2012 - 08:03 AM

30 Micron and 100 micron, which is which...? Can I just use two 30 micron filters...?


Keep in mind when selecting a new/alternative fuel filter: OEM fuel filters are usually 8 micron or better.

Bye, Arno.

#134 JG

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Posted 16 July 2012 - 08:23 AM

thats why i selected the 8micron posted above :)

#135 JimmyJamJerusalem

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Posted 17 July 2012 - 12:19 PM


30 Micron and 100 micron, which is which...? Can I just use two 30 micron filters...?


Keep in mind when selecting a new/alternative fuel filter: OEM fuel filters are usually 8 micron or better.

Bye, Arno.

thats why i selected the 8micron posted above :)


Yeah sure the 8 micron will be after the second pump to protect the engine, I am talking about the first filter after the first pump to protect the second pump :lol:


Annnyway - - - The Fuel rail adapters. Do we have a UK source for these or do they have to be ordered from the states..?

#136 Mike (Cliffie)

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Posted 17 July 2012 - 12:20 PM

From the States off eBay. Not the quickest of delivery I have to be honest.

#137 JimmyJamJerusalem

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Posted 17 July 2012 - 12:35 PM

From the States off eBay. Not the quickest of delivery I have to be honest.


Cheers Mike, that's a bugger then!! Got them on order now. You had a problem with the thread depths no...?

#138 JG

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Posted 17 July 2012 - 12:43 PM

I'm making a new set to fit direct to the rail. They may not be done in time for you though Jimmy. You can always upgrade later. I had the same problem as Mike, took half a mm off the return adaptor and its now fine.

#139 Mike (Cliffie)

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Posted 17 July 2012 - 12:45 PM

I'm making a new set to fit direct to the rail.

They may not be done in time for you though Jimmy. You can always upgrade later.

I had the same problem as Mike, took half a mm off the return adaptor and its now fine.


Yup, that was the issue I had as well.

Damn this thread, I need to fit my bladder tank now.

#140 JimmyJamJerusalem

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Posted 17 July 2012 - 03:24 PM


I'm making a new set to fit direct to the rail.

They may not be done in time for you though Jimmy. You can always upgrade later.

I had the same problem as Mike, took half a mm off the return adaptor and its now fine.


Yup, that was the issue I had as well.

Damn this thread, I need to fit my bladder tank now.


That's not baffled! Why not sell me the bladder tank and spend the money on tyres :lol: That would make MORE sense :D
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