With the dawn of a new year comes a renewed vigour, plus my lights look blooming awful so i'd best make sure mine look better.
To illustrate just the size of the task at hand, this is a normal 90mm Hella high beam unit with side light.
This is the one fitted to the VX220 headlamp assembly
They have identical part codes, and left the Hella factory as the same design. However Wipac were contracted by Vauxhall to lathe off the four mounting lugs (you can see where they used to be from the orange spray pattern), cast a new metal mounting cradle, and cut the connector for the side light down to size.
I don't intend to do any of these things, the projector units will be held in place with a metal cradle rather than on plastic legs from the casing, and the plastic unit will form a shroud. This is how most headlights are assembled, with the VX220 being a (relatively flimsy) exception.
one, the same as it's always been