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Just a note because we've discussed the rears at length - I hope everyone is aware the front situation is very much the same, with the exception of the potential to damage wishbones.
I'm hoping the results of this will be very positive!
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(somehow lost the quote function. The above is a previous post in this same thread)
Just to check I did some measurements on the front yesterday. Disclaimer: my car, my Nitrons (40's older ones).
- dampers full open: 325 mm
- dampers close till bumpstop: 285 mm
- bumpstop feels like a marshmellow, so I took 15 mm bumpstop compression, ending up with about 55 mm total available travel (max is 70 mm without the bumpstop). This may be more, but it's kind of arbitrary not knowing the compression characteristics of the stop
- leverage ratio is about 1.26. This is difficult to measure. I got arm length till upright swing point of about 385 mm and till damper mounting point of about 305 mm with a variance of about 5 mm, that means leverage is somewhere between 1.22 and 1.30
- damper is mounted at an angle of about 60 degrees (wishbone - damper) at ride height. You have to compensate for that, which means a factor of 1.15 approximately (1/sin angle)
- total factor is 1.45 or taking measurement variance into account between 1.4 and 1.5
- I measured the factor (delta wheel movement / delta damper length) and came to the same approximate 1.45. Don't take this as gospel, measuring the front is more difficult than the back. It should be ballpark right however
- I have 40 mm droop
- with the 55 mm damper travel, I have 55 x 1.45 = 80 mm (ballpark, OK) at the wheel
- at my ride height of 115 mm I end up right in the middle of the available damper travel
Not too bad, certainly not compared to the back. Could perhaps use a little more droop. If you increase the length with say 10 mm, you have about 15 mm more droop at the wheel and 15 mm less bump. But the bumpstop figures in large here. In case the available damper travel is 60 mm (bumpstop compressed to 10 mm instead of the 15 mm above), you have about 90 at the wheel and could get to 35 bump, 55 droop
Would be nice if someone else measures too and compare results.