Jump to content


Photo

Best Exhaust Manifold For An Na With Itbs?

exhaust manifold na itb

  • Please log in to reply
60 replies to this topic

#21 speedster

speedster

    Future of Speed

  • PipPipPipPipPipPip
  • 3,600 posts
  • Gender:Male
  • Location:Space
  • Interests:Music Engines Birds Whiskey and Cosmology

Posted 20 September 2013 - 04:18 PM

If you are aiming for Hp you need to pulse tune Your hedder. Use the opening time BTDC for the exhaust cam. Determend primary length and use that number to make out the ID for tubing.

 

Here is my numbers 233 rwhp! 4-1 hedder,  3" Down to the catalyst, and 2,5" the rest. Primary is 2" tubing.

 

42 mm AT Power TBI.

 

Posted Image

 

What engine build specification is giving you this power curve BAre? 



#22 wizzard8

wizzard8

    Member

  • Pip
  • 78 posts

Posted 20 September 2013 - 07:45 PM

here is mine. 4-2-1 custom built.

Attached Files



#23 Captain Vimes

Captain Vimes

    Scary Internerd

  • PipPipPipPipPipPip
  • 2,755 posts
  • Gender:Male
  • Location:South East
  • Interests:Motorbikes, VX220, Procrastination

Posted 21 September 2013 - 11:36 AM

Does that fit under the clam without modification?

 

Why can't after market exhaust makers supply systems like this? Is it really much more complicated and expensive than what is already on the market?



#24 vocky

vocky

    Moderator

  • 11,969 posts
  • Gender:Male
  • Location:Earth

Posted 21 September 2013 - 12:01 PM

I designed mine for maximum road power, so it's a 4-2-1 with loads of extra mid range torque :happy:

 

Should have about 200 ft lb of torque with my 2494cc engine, so 200 x 7500 / 5252 = 285, I wish :lol:  

 

Posted Image


Edited by vocky, 21 September 2013 - 12:02 PM.


#25 wizzard8

wizzard8

    Member

  • Pip
  • 78 posts

Posted 21 September 2013 - 01:23 PM

yes it fits perfect. it was a project couple years ago in germany when some engineers and a former exhaust maker designed this. it's good for an extra 20hp and better torque in mid revs. maybe 5 were built but demand was low as supercharging become more popular with our cars and so more horsepower for the money.

#26 BAre

BAre

    Member

  • Pip
  • 49 posts
  • Gender:Male
  • Location:Bergen, Norway
  • Interests:Opel.

Posted 23 September 2013 - 09:56 AM

 

If you are aiming for Hp you need to pulse tune Your hedder. Use the opening time BTDC for the exhaust cam. Determend primary length and use that number to make out the ID for tubing.

 

Here is my numbers 233 rwhp! 4-1 hedder,  3" Down to the catalyst, and 2,5" the rest. Primary is 2" tubing.

 

42 mm AT Power TBI.

 

Posted Image

 

What engine build specification is giving you this power curve BAre? 

 

 

Original 2.2 bottom with balance shaft delition kit and 5kg flyweel.

Patriot Performance CNC ported head (+0.5 valves) and compcam stg 4 exhaust/stg 3 inlet.

Homemade race hedder tuned to 89 degree BDTC exhaust opening.

AT Power 42 mm shaftless throttle bodies

Homemade inlet manifold.

 

The engine is restrickted to 7000 rpm due to the fact that piston and rods is original.



#27 wizzard8

wizzard8

    Member

  • Pip
  • 78 posts

Posted 23 September 2013 - 10:18 AM

what does bdtc mean? my english seems not elaborate enough to understand. you are running itb right? regards from germany markus

Edited by wizzard8, 23 September 2013 - 10:20 AM.


#28 oakmere

oakmere

    Scary Internerd

  • PipPipPipPipPipPip
  • 2,143 posts

Posted 23 September 2013 - 10:22 AM

Get some Eagle rods in and see what the engine is putting out at 7800 rpm. I assume the valve springs are already up rated with those cams?

#29 BAre

BAre

    Member

  • Pip
  • 49 posts
  • Gender:Male
  • Location:Bergen, Norway
  • Interests:Opel.

Posted 23 September 2013 - 10:45 AM

what does bdtc mean? my english seems not elaborate enough to understand. you are running itb right? regards from germany markus

 

BTDC is Bottom Top Dead Senter, but I use BDC as term in Norway. The exhaust cam open 90 degree before piston goes in it`s lower positione known as BDC. This is used for timing the reverse pulsing correct for creating vacuume that raise the VE at some point in the Rpm scale.

 

I use ITB from AT Power with homemade inlet manifold. AT Power relised a 30 mm DOHC inlet manifold for Z22SE last week.

 

Oakmere:

The cams go to 8500 Rpm :-)

And yes the head is fully prepped for 9000 rpm.



#30 BAre

BAre

    Member

  • Pip
  • 49 posts
  • Gender:Male
  • Location:Bergen, Norway
  • Interests:Opel.

Posted 23 September 2013 - 10:49 AM

 

Forgot the hedder pic....

 

Posted Image

 

Nice! Where did you get the manifold, bends and the collector?

 

Pulse tuning..... NA tuning is so much more fun than boosting :P

 

 

Collector is 3.5" Chevy. The rest is hommade from 2" simmons exhaust tubing.

 

Please notis the firing order 1-3-4-2 and sircle in collector the same to create a exhaust swirl......



#31 vocky

vocky

    Moderator

  • 11,969 posts
  • Gender:Male
  • Location:Earth

Posted 23 September 2013 - 01:53 PM

 compcam stg 4 exhaust/stg 3 inlet.

Are the stage 4 cams you mention the 113450 version ?



#32 speedster

speedster

    Future of Speed

  • PipPipPipPipPipPip
  • 3,600 posts
  • Gender:Male
  • Location:Space
  • Interests:Music Engines Birds Whiskey and Cosmology

Posted 23 September 2013 - 01:53 PM

 

 

Forgot the hedder pic....

 

Posted Image

 

Nice! Where did you get the manifold, bends and the collector?

 

Pulse tuning..... NA tuning is so much more fun than boosting :P

 

 

Collector is 3.5" Chevy. The rest is hommade from 2" simmons exhaust tubing.

 

Please notis the firing order 1-3-4-2 and sircle in collector the same to create a exhaust swirl......

 

Interesting. I would (myself) logically have switch 3 and 4, to have a full circular motion.



#33 speedster

speedster

    Future of Speed

  • PipPipPipPipPipPip
  • 3,600 posts
  • Gender:Male
  • Location:Space
  • Interests:Music Engines Birds Whiskey and Cosmology

Posted 23 September 2013 - 01:56 PM

yes it fits perfect. it was a project couple years ago in germany when some engineers and a former exhaust maker designed this. it's good for an extra 20hp and better torque in mid revs. maybe 5 were built but demand was low as supercharging become more popular with our cars and so more horsepower for the money.

Group buy? :rolleyes:



#34 speedster

speedster

    Future of Speed

  • PipPipPipPipPipPip
  • 3,600 posts
  • Gender:Male
  • Location:Space
  • Interests:Music Engines Birds Whiskey and Cosmology

Posted 23 September 2013 - 01:57 PM

I designed mine for maximum road power, so it's a 4-2-1 with loads of extra mid range torque :happy:

 

Should have about 200 ft lb of torque with my 2494cc engine, so 200 x 7500 / 5252 = 285, I wish :lol:  

 

Posted Image

One off or are you selling these vocky?



#35 speedster

speedster

    Future of Speed

  • PipPipPipPipPipPip
  • 3,600 posts
  • Gender:Male
  • Location:Space
  • Interests:Music Engines Birds Whiskey and Cosmology

Posted 23 September 2013 - 02:04 PM

 

what does bdtc mean? my english seems not elaborate enough to understand. you are running itb right? regards from germany markus

 

BTDC is Bottom Top Dead Senter, but I use BDC as term in Norway. The exhaust cam open 90 degree before piston goes in it`s lower positione known as BDC. This is used for timing the reverse pulsing correct for creating vacuume that raise the VE at some point in the Rpm scale.

 

I use ITB from AT Power with homemade inlet manifold. AT Power relised a 30 mm DOHC inlet manifold for Z22SE last week.

 

Oakmere:

The cams go to 8500 Rpm :-)

And yes the head is fully prepped for 9000 rpm.

 

 

What are you using for engine management? (edit: because I forgot to type :P)


Edited by speedster, 23 September 2013 - 02:04 PM.


#36 vocky

vocky

    Moderator

  • 11,969 posts
  • Gender:Male
  • Location:Earth

Posted 23 September 2013 - 02:04 PM

 

One off or are you selling these vocky ?

The looped exhaust took me roughly five weeks to make, well perhaps three weeks was wasted trying to make it fit :blush:

 

Fab has been pestering me ever since to make him one (and the answer is still no  :P )

 

So I will not be making any more, but feel free to get someone to make you a copy, the torque increase was something like 50ft lb's at 3000 rpm over a tullet system  :mellow:  



#37 speedster

speedster

    Future of Speed

  • PipPipPipPipPipPip
  • 3,600 posts
  • Gender:Male
  • Location:Space
  • Interests:Music Engines Birds Whiskey and Cosmology

Posted 23 September 2013 - 02:12 PM

 

 

One off or are you selling these vocky ?

The looped exhaust took me roughly five weeks to make, well perhaps three weeks was wasted trying to make it fit :blush:

 

Fab has been pestering me ever since to make him one (and the answer is still no  :P )

 

So I will not be making any more, but feel free to get someone to make you a copy, the torque increase was something like 50ft lb's at 3000 rpm over a tullet system  :mellow:  

 

 

I think a custom made exhaust is the only real option, nothing off the shelf gives the same performance. Anybody making a exhaust manifold plate?



#38 vocky

vocky

    Moderator

  • 11,969 posts
  • Gender:Male
  • Location:Earth

Posted 23 September 2013 - 02:14 PM

manifold flange ...

http://www.ebay.co.u...=item4d11e188ae

 

 



#39 BAre

BAre

    Member

  • Pip
  • 49 posts
  • Gender:Male
  • Location:Bergen, Norway
  • Interests:Opel.

Posted 23 September 2013 - 06:29 PM

 

 

 

Forgot the hedder pic....

 

Posted Image

 

Nice! Where did you get the manifold, bends and the collector?

 

Pulse tuning..... NA tuning is so much more fun than boosting :P

 

 

Collector is 3.5" Chevy. The rest is hommade from 2" simmons exhaust tubing.

 

Please notis the firing order 1-3-4-2 and sircle in collector the same to create a exhaust swirl......

 

Interesting. I would (myself) logically have switch 3 and 4, to have a full circular motion.

 

 

 

Look once more. 1-3-4-2 going clockvise ;)

 

The pulstuning can be used to move the torque peak up or Down Rpm scale.

 

My hedder is unequal length type with ideal length 32". One is 30", one is 32", one is 34" and the last 36 "...... making the torque some more flat on top and litle less top Hp.



#40 BAre

BAre

    Member

  • Pip
  • 49 posts
  • Gender:Male
  • Location:Bergen, Norway
  • Interests:Opel.

Posted 24 September 2013 - 07:28 AM

 

 

what does bdtc mean? my english seems not elaborate enough to understand. you are running itb right? regards from germany markus

 

BTDC is Bottom Top Dead Senter, but I use BDC as term in Norway. The exhaust cam open 90 degree before piston goes in it`s lower positione known as BDC. This is used for timing the reverse pulsing correct for creating vacuume that raise the VE at some point in the Rpm scale.

 

I use ITB from AT Power with homemade inlet manifold. AT Power relised a 30 mm DOHC inlet manifold for Z22SE last week.

 

Oakmere:

The cams go to 8500 Rpm :-)

And yes the head is fully prepped for 9000 rpm.

 

 

What are you using for engine management? (edit: because I forgot to type :P)

 

 

 

I use Electromotive Tec GT with custom 60-2 triggersetup on a aluminium balancer.

 

Camshaft: I used the 264/268 degree setup, but intake made to little clerance so I fitted the 113351 intake (262 degree) to get 1,5 mm piston to valve clerance, and adjusting the intake 3 degree retard to make this happen.

 

Next setup will be with the 264 intake and 3-4 degree advance.


Edited by BAre, 24 September 2013 - 07:29 AM.






Also tagged with one or more of these keywords: exhaust manifold, na, itb

5 user(s) are reading this topic

0 members, 5 guests, 0 anonymous users