Jump to content


Photo

Zzperfomance Lsj Pulley System


  • Please log in to reply
243 replies to this topic

#61 smiley

smiley

    Thetan level 15

  • PipPipPipPipPipPipPip
  • 10,427 posts
  • Gender:Male
  • Location:Netherlands

Posted 03 February 2016 - 01:19 PM

 

The formatting of my last post looks terrible for some reason. I'm not able to edit it. Why?

 

Limited timeframe to edit posts.

It get's bigger for premium members.  



#62 techieboy

techieboy

    Supercharger of Doom

  • 22,914 posts
  • Gender:Male
  • Location:Bedford

Posted 03 February 2016 - 01:21 PM

I'm not able to edit it. Why?

Because I replied. You get a limited time to edit a post before it gets "locked" (10 or 20 minutes, something like that) and the soon as someone replies it's locked for editing, irrespective.

#63 Jocke_D

Jocke_D

    Super Member

  • PipPip
  • 407 posts
  • Gender:Male
  • Location:Örebro, Sweden

Posted 03 February 2016 - 02:30 PM

hmmmm, I see both good and bad in that feature. This time it was all bad :(

 

 

The wife called to let me kow that price to customer was 1500sek - 1700sek which equals some £110 - £125  :excl:

 

However, they are on lots of Opel models incl the VXT...

She and one of the guys in the shop were on their way to see if there are any wreck in the yard that has the sensor. Not many car guys can that kind of help from the wife/gf I guess? :)



#64 CHILL Gone DUTCH

CHILL Gone DUTCH

    I ADMIT BATMAN THINKS HE IS QUICKER THAN ME

  • PipPipPipPipPipPipPipPip
  • 13,727 posts
  • Gender:Male
  • Location:UK

Posted 03 February 2016 - 03:29 PM

What my pics don't work

#65 Captain Vimes

Captain Vimes

    Scary Internerd

  • PipPipPipPipPipPip
  • 2,755 posts
  • Gender:Male
  • Location:South East
  • Interests:Motorbikes, VX220, Procrastination

Posted 03 February 2016 - 05:12 PM

Good to hear my thread is useful! When I look back I realise how few pics I took of the conversion itself. I was hoping to take a few more but just got stuck in.. FYI - For the alternator mod, I cut the plastic cap so the resistor is still mounted as standard and modified the other side accordingly. It all fits fine still.

#66 Exmantaa

Exmantaa

    Scary Internerd

  • PipPipPipPipPipPip
  • 3,982 posts
  • Gender:Male

Posted 03 February 2016 - 05:47 PM

Don't mess with loose wires and capacitor => 100A Alternator with modified plastic cap:

Posted Image

 



#67 Jocke_D

Jocke_D

    Super Member

  • PipPip
  • 407 posts
  • Gender:Male
  • Location:Örebro, Sweden

Posted 04 February 2016 - 07:02 AM

What my pics don't work

 

Have only read until the first conversion was done (and then some) but no pics up to june 2013 at least. :(

For me that is, don't now for others...

 
 

Good to hear my thread is useful!
When I look back I realise how few pics I took of the conversion itself. I was hoping to take a few more but just got stuck in..

FYI - For the alternator mod, I cut the plastic cap so the resistor is still mounted as standard and modified the other side accordingly. It all fits fine still.

Yeah, I found some really good pics there :)

 

Don't mess with loose wires and capacitor => 100A Alternator with modified plastic cap:

Posted Image

 

 

I had this exact picture on the monitor beside me when I started my dremel :)

 

 

 

 

So, got another 1.5h (0.5h was searching for my angle grinder and setting up the Dremel) last night after the kids, finally, agreed it was time to sleep. The goal was to mod alternator, figure out where the intake bracket goes and hopefully mock up alternator, bracket and intake...

Result: Success (I think)

 

Started with removing the plastic cover

Posted Image

 

 

 

Then, after carefully looking at Exmantaas' picture and setting up the Dremmel. A hacked up cover

Posted Image

 

 

 

Then back together again. Looks pretty much like Exmantaas' :)

Posted Image

 

 

 

And finally back in the car, with intake bracket and intake

Posted Image

 

 

I think there is more room than what is shown in the picture

Posted Image

 

 

 

 

 

Hmmmm, is this starting to become more of a build thread than a simple modular-pulley-question-thread? :)

 

 

 

I guess next step is to start with the electrical work and wait for the idler pulley from CMS.

By the way, the 3 bar sensor can also be found on the 2.2tid Saabs. And there just happen to be one in the wifes yard of wrecked cars. It wasn't fully handled by the insurance company yet so it might take a couple of days before I get it.

Any directions regarding how to hook up the CC pump? I saw that Vimes used the main lead from the starter which looked like a pretty good idea. Are there any better ? :)



#68 Jocke_D

Jocke_D

    Super Member

  • PipPip
  • 407 posts
  • Gender:Male
  • Location:Örebro, Sweden

Posted 04 February 2016 - 07:54 AM

What dimensions should I get for the dual pass mod pipe? Same as the two stock ones? If yes, what are they? Forgot to measure yesterday and my welding buddy wanted to know...

 

Does anyone have a picture of the modified end plate so the angle between stock pipes and the new one is clearly visible?

 



#69 The Batman

The Batman

    Super Moderator

  • 30,267 posts
  • Gender:Male
  • Location:FLD mum's bed

Posted 04 February 2016 - 07:57 AM

19mm

This is how I get mine done :)

Posted Image

#70 Jocke_D

Jocke_D

    Super Member

  • PipPip
  • 407 posts
  • Gender:Male
  • Location:Örebro, Sweden

Posted 04 February 2016 - 08:45 AM

That looks innovative, as expected :)

 

Thanks.



#71 OneYet

OneYet

    Billy No Mates

  • PipPipPipPipPip
  • 1,354 posts
  • Gender:Male
  • Location:Huskvarna, Sweden

Posted 04 February 2016 - 10:38 AM

And this is mine. A liiiitle to close to the neighbour (wrong angle) but it worked. 

Posted Image

 

And C´mon. Make a proper build thread now. 



#72 CHILL Gone DUTCH

CHILL Gone DUTCH

    I ADMIT BATMAN THINKS HE IS QUICKER THAN ME

  • PipPipPipPipPipPipPipPip
  • 13,727 posts
  • Gender:Male
  • Location:UK

Posted 04 February 2016 - 10:47 AM

Put some insulation over the cut down studs

#73 Exmantaa

Exmantaa

    Scary Internerd

  • PipPipPipPipPipPip
  • 3,982 posts
  • Gender:Male

Posted 04 February 2016 - 03:38 PM

19mm

This is how I get mine done :)

Posted Image

 

 

That looks a bit overengineered... :rolleyes:

 


 



#74 Jocke_D

Jocke_D

    Super Member

  • PipPip
  • 407 posts
  • Gender:Male
  • Location:Örebro, Sweden

Posted 04 February 2016 - 04:59 PM

Hey Joe. What's the actual benefit in using the long, bent, pipe?


Was standing in the kitchen, making pancakes, when the missus came home with these :-)
Posted Image

#75 Jocke_D

Jocke_D

    Super Member

  • PipPip
  • 407 posts
  • Gender:Male
  • Location:Örebro, Sweden

Posted 04 February 2016 - 09:36 PM

Got a moment today as well.

The result was not as uplifting as yesterday. Mainly because I focused on fixing a puncture on one of the family Saabs. Did not work! :(

 

But got some Speedster work done nevertheless. And here starts the electrical questions...

 

First. Does this look like the correct TMAP sensor. I was hoping for some more information on it. 

Posted Image

Posted Image

 

 

 

And with the connector attached.

From left to right:

red-green (marked 4)

green (small purple line, marked 3)

purple (2)

brown-red (1)

Posted Image

 

 

 

 

 

 

 

 

 

Now for the big one.

Can someone confirm that the two sensors I'm replacing with this four pin one are the two below?

I even attached them to where they were before to identify them easier.

 

The two pin is coloured (left to right): brown-black (ground?), brown

And the three pin is white-black, green, brown-black (ground again?)

Posted Image

 

 

 

And for last, the biggest one

How to connect the new sensor to the old wiring?



#76 The Batman

The Batman

    Super Moderator

  • 30,267 posts
  • Gender:Male
  • Location:FLD mum's bed

Posted 04 February 2016 - 09:39 PM

The benefit is one less 90degree bend with a join 3 jubilee clips You can just put a pipe straight on with 1 clip So neater and less weak points I guess!

#77 techieboy

techieboy

    Supercharger of Doom

  • 22,914 posts
  • Gender:Male
  • Location:Bedford

Posted 04 February 2016 - 10:16 PM

First. Does this look like the correct TMAP sensor. I was hoping for some more information on it.

No idea. Physically looks okay and guess it's a 3.0bar sensor (judging by the 307kPa) but never seen one without the Bosch labels on with the Bosch part numbers.   

Can someone confirm that the two sensors I'm replacing with this four pin one are the two below?

Correct  

How to connect the new sensor to the old wiring?

Download the OBDTuner manual and use the instructions in there

#78 Exmantaa

Exmantaa

    Scary Internerd

  • PipPipPipPipPipPip
  • 3,982 posts
  • Gender:Male

Posted 05 February 2016 - 12:43 AM

The benefit is one less 90degree bend with a join 3 jubilee clips

You can just put a pipe straight on with 1 clip

So neater and less weak points I guess!

 

Yeah, I do the same with the long hose directly connected, but a bit more simple :happy: :

Posted Image



#79 Jocke_D

Jocke_D

    Super Member

  • PipPip
  • 407 posts
  • Gender:Male
  • Location:Örebro, Sweden

Posted 05 February 2016 - 07:24 AM

 

First. Does this look like the correct TMAP sensor. I was hoping for some more information on it.

No idea. Physically looks okay and guess it's a 3.0bar sensor (judging by the 307kPa) but never seen one without the Bosch labels on with the Bosch part numbers.   

Can someone confirm that the two sensors I'm replacing with this four pin one are the two below?

Correct  

How to connect the new sensor to the old wiring?

Download the OBDTuner manual and use the instructions in there

 

 

3bar sensor - It looks good to me to (with the 307kpa) but got a creeping feeling when there was no part number on it. Will look into it some more.

Existing connectors - Thanks! Kind of knew I was right but when you're all alone in the garage it's nice to get confirmation :)

Wiring it up - DOH ! RTFM I guess :(

 

 

 

 

 

 

Haven't looked into the details of wiring yet. Besides the TMAP and injectors, what other stuff am I going to have to do?



#80 smiley

smiley

    Thetan level 15

  • PipPipPipPipPipPipPip
  • 10,427 posts
  • Gender:Male
  • Location:Netherlands

Posted 05 February 2016 - 08:53 AM

The hvap connector wires needs to be extended. (2)

(that thing that plugs into that weird hoses contruction just under your fuel filler neck.  






2 user(s) are reading this topic

0 members, 1 guests, 0 anonymous users


    Google (1)