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Project 3Sgte


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#21 NOSBandit

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Posted 04 May 2016 - 04:13 PM

It is, I've had it for 10 years lol

#22 Ormes

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Posted 05 May 2016 - 05:33 AM

Great project... I will watch with interest thumbsup

#23 NOSBandit

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Posted 06 May 2016 - 12:42 PM

The next stage was to have the driveshafts made, these took approximately 4 weeks.
So it was time to do a bit of maintenance, replace all wishbone bushes with spherical bearings and replace all bolts and fittings. Replace rear tie bars with rose jointed ones, rebuild steering rackPosted ImagePosted ImagePosted Image
Also as a matter of course I replaced all the wheel bearings, just in time for the new driveshafts.Posted ImagePosted ImagePosted Image

#24 Rosssco

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Posted 06 May 2016 - 01:40 PM

Those drive shaft angles look quite big (might just be the photos!)



#25 NOSBandit

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Posted 06 May 2016 - 01:50 PM

Driveshafts were fine, it'll be the angle of the photo

#26 NOSBandit

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Posted 06 May 2016 - 01:59 PM

I was now making more work for myself, whilst the car was in this state I may as well replace all brake pipes, flexi's and uprate the brakes.
So I fitted a set of wilwood 4 pot calipers to the front and a set of 308mm discsPosted ImagePosted Image

#27 NOSBandit

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Posted 06 May 2016 - 02:08 PM

I also had to change the fuel pump, so I fitted a bosch 040 pump into the tank to feed the swirl pot and a bosch 044 was used for the fuel rail and a adjustable fuel pressure regulator was fitted. Posted Image

#28 NOSBandit

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Posted 06 May 2016 - 02:25 PM

After a lot of deliberation I decided to use 2 double pass radiators for the charge cooler and surprisingly it works very wellPosted Image
The silencer and under panelling was now fitted as I was going to have a hinged rear clamPosted Image

#29 myles

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Posted 06 May 2016 - 03:53 PM

Good work!

#30 Rosssco

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Posted 07 May 2016 - 08:37 AM

Be interesting to see what flow you get through those radiators, at that not a high flow area without some ducting.. Sorry, I'm sounding like a critic on your thread (not intentional)!

#31 NOSBandit

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Posted 07 May 2016 - 09:50 AM

It works surprisingly well with the fan drawing the air in the vent.

#32 NOSBandit

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Posted 19 May 2016 - 09:09 PM

Latest update, I've had a few delays dealing with a rabbit issue!!
Now the engine was in it was time to sort the interior and dash. I fitted a dash 2 pro as this could read all the information from the ecu and the customer service is second to none, I can highly recommend them.
The steering wheel centre works really well with the dash and ecu, this was made by buchos on this forum, I can highly recommend as well.Posted Image
I also fitted a harness bar and four point harness, I wanted to keep the seats as I thought they suited the car very well. So I fitted a set of harness slots on them.
And I also fitted the all important egt gauge.Posted ImagePosted Image

#33 MAXR

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Posted 20 May 2016 - 05:56 AM

It always amazes me, how ingenious & skilful some of you guys are. A great project! 



#34 vxt5

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Posted 22 May 2016 - 01:33 PM

Whats your plan for the boot lid. The chargecooler looks like its a bit high? Maybe a raised one? Keep up the good work :) Sent from my SM-G928F using Tapatalk

#35 NOSBandit

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Posted 22 May 2016 - 04:59 PM

The next thing was to fit the rear clam, I wanted to have a hinged clam to make life easier for maintenance.
Due to the way the clam is designed it needed to slide back as it lifted, so I modified a set of heavy duty draw runners and the result worked very well.Posted Image
I did lose part of the boot space as the Toyota manifold is very large and the charge cooler pipes needed to run round the back of it. As I wanted to keep some boot a piece of aluminium was fitted to reseal the boot.Posted ImagePosted Image
Due to the charge cooler and manifold being quite tall, the boot lid and engine cover needed a slight redesign.Posted ImagePosted ImagePosted Image

#36 CHILL Gone DUTCH

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Posted 22 May 2016 - 06:11 PM

There no chance of water ingress there

#37 NOSBandit

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Posted 22 May 2016 - 08:50 PM

I had to add a extra vent for the exhaust and turbo, it was OK when I was moving but got some heatsoak whilst stationary. Posted Image

#38 Nev

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Posted 23 May 2016 - 10:09 AM

Wow, major work, all credit to your ingenuity :)



#39 NOSBandit

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Posted 23 May 2016 - 12:57 PM

Thanks for that Nev

#40 NOSBandit

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Posted 23 May 2016 - 03:22 PM

This is the end result, the first 3SGTE powered VX (as far as I know)Posted ImagePosted ImagePosted ImagePosted Image




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