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#1261 jules_s

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Posted 06 April 2013 - 09:18 PM

You've polished that already haven't you? ;) I'm going to out bling you with my polished zinc wishbones soon...

#1262 JG

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Posted 06 April 2013 - 09:27 PM

wishbones are best black, in case you even need change one with an elise parts replacement. Also zinc plating doesn't stay shinny for long, no matter how well you try to keep it. I did get my polisher out, its true. :P

#1263 jules_s

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Posted 06 April 2013 - 09:34 PM

Ha ha, I'm talking to a bloke who may do my refresh and he offered zinc as an option. I know the plating company really well - but do you really think I would be best equiped to maintain such bling in the wheel arches? I think not!! I'm thinking red PPC tbh, just to be a bit different :)

#1264 JG

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Posted 06 April 2013 - 09:39 PM

zinc plate them first and then powder coat thumbsup

#1265 Ormes

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Posted 07 April 2013 - 09:57 AM

Great to meet you today and look forward to catching up at the National. thumbsup

Likewise thumbsup Nice polishing... and good luck with the project! :)

#1266 JG

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Posted 07 April 2013 - 01:30 PM

Fuel lines are complete :D

Posted Image

Posted Image

may change the rubber fixing at the end of the rail, but its all worked out rather well

Posted Image

ITG is also in

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and fits neatly above the fuel filter:
Posted Image
(there is a little spacer to make the filter bracket straight missing in that picture)

Now then, I'm finding that the 2.5Milltek U-bend is a struggle (actually its a bit more than that) to marry up with the tullet. There are two problems. the mating surfaces of the U-bend to Cat section seem to be at 15 degrees to one another, but also, the bolt holes seem to be out buy a rotation of about 20 degrees. Could Milltek (Tullet is fine, since that fitted fine the the oem u-bend) have miss placed the end plate in manufacturing? to make it fit nicely i think i'm going to have to cut it off and re-weld.

#1267 smiley

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Posted 07 April 2013 - 02:18 PM

Now then, I'm finding that the 2.5Milltek U-bend is a struggle (actually its a bit more than that) to marry up with the tullet. There are two problems. the mating surfaces of the U-bend to Cat section seem to be at 15 degrees to one another, but also, the bolt holes seem to be out buy a rotation of about 20 degrees. Could Milltek (Tullet is fine, since that fitted fine the the oem u-bend) have miss placed the end plate in manufacturing? to make it fit nicely i think i'm going to have to cut it off and re-weld.


The tullet u-bend for the 2.5" NA seems to be the only one mating up to the tullet cat flange.
U-bends from other brands seem to be useless.
Very frustrated with that, as that kitty is sold as compatible. In my book it's not.

#1268 CocoPops

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Posted 07 April 2013 - 02:27 PM

Compare the tullet flange to oem? Try the miltek box on my 2.5" piper cat?

#1269 JG

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Posted 07 April 2013 - 02:33 PM

Tullet flange is fine (i think), since it marries up to the oem u-bend.

#1270 oakmere

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Posted 07 April 2013 - 02:39 PM

I had the tullet flange re-welded to fit the OEM position cat section flange. As smily said it will be the Tullet not Miltek that is wrong!

#1271 techieboy

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Posted 07 April 2013 - 02:41 PM

Just get a proper U bend made, with a nice slip joint at one end and stop twatting about trying to mate up incomaptible things. :D

#1272 smiley

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Posted 07 April 2013 - 02:44 PM

I have tried an oem and a janspeed u-bend. They don't line up to the tullett cat flange. If i put the oem or janspeed u-bend in the cat flange pointing to the front of the car, it fits. The tullet flange on both the u-bend and the are twisted exactly 1/3rd by design it seems. (so they only mate with each other)

#1273 JG

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Posted 07 April 2013 - 02:46 PM

I had the tullet flange re-welded to fit the OEM position cat section flange. As smily said it will be the Tullet not Miltek that is wrong!


By how many degrees did you rotate it?

#1274 JG

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Posted 07 April 2013 - 02:49 PM

I have tried an oem and a janspeed u-bend.
They don't line up to the tullett cat flange.
If i put the oem or janspeed u-bend in the cat flange pointing to the front of the car, it fits.
The tullet flange on both the u-bend and the are twisted exactly 1/3rd by design it seems. (so they only mate with each other)


1/3rd rotation should be fine shouldn't it? It isn't out by a third, more like 5%

#1275 vocky

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Posted 07 April 2013 - 02:55 PM

I had the tullet flange re-welded to fit the OEM position cat section flange. As smily said it will be the Tullet not Miltek that is wrong!

I have also found the tullet bolt fixings to be not exactly in the OEM position, but with a full tullet all is fine :rolleyes:

#1276 JG

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Posted 07 April 2013 - 02:56 PM

with a nice slip joint at one end


Whats one of them?

#1277 techieboy

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Posted 07 April 2013 - 03:00 PM

Like you've got on the Milltek now (nearest the backbox), where you can rotate the U bend to the best position before clamping it up.

#1278 JG

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Posted 07 April 2013 - 03:04 PM

i think i can just modify the Milltek one.

#1279 Ormes

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Posted 07 April 2013 - 03:09 PM

Could you chop both flanges off and use a slip type joiner? Not sure if enough length to fit? Don't think you could do that with the Miltek cat section as the lamda is right next to the flange... unsure what the tullet is like?

#1280 JG

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Posted 07 April 2013 - 03:16 PM

Its a good idea. there is a mounting point on the flange which mounts back to the subframe, so you'd have to replicate that somehow.




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