My manifold is ported
It's the laminovas I have my doubt in them muchly...
I will try removing the caps in the laminover as a simple easy test but ideally j want a a new much more efficient heat exchanger
Laminova's are pretty efficient for their size and perfect for the designed job; cooling the charge in a 205HP 2.0LSJ engine in a very small space. But for higher HP/flow/heat we simply overload them.
And why do you want to remove those water caps? That will probably "shortcut" the internal waterflow and make them shed less heat...
Better do some T-measurements, as that will show you where to improve.
(And I think the bearingload of an alternative alternator is the least of your worries for a new manifold design...)